Duplo DB-280 Instrukcja Obsługi

~1~ Instruction Manual PERFECT BINDER MODEL: DB-280, DB-200, DB-660, DB-700 Duplo Taiwan Corporation TEL:886-2-27212117

~10~•Protective guards and shields must be in place at all times unless that specific part requires servicing. •Never clean or remove chips while

~11~1.2 Warning PlateThis machine has warning symbols attached on it as shown below to ensure proper and safe operation. These symbols are used o

~12~1.3 Location of safety signs on the press brake is shown in the figure below

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~14~2 Specification2.1 SpecificationModel DB-280 Maximum Book Size 12.6” x 15.75” ( 320mm x 400mm ) Minimum Book Size 3.15” x 1.97” ( 80mm

~15~Model DB-660 Maximum Book Size 11.7” x 15.53” ( 297mm x 420mm ) Minimum Book Size 5.7” x 5.51” ( 145mm x 140mm ) Maximum Binding Thicknes

~16~DECLARED NOISE EMISSION VALUES in accordance with ISO 7960. Operating Declared A-weighted Sound Power Level, 81.8

~17~2.3 Function of the Machine1. Provided a flat surface for the book block, when there are being placed into the clamp station. It also pro

~18~2.4 Legend of the Machine Drawing

~19~2.5 Machine Dimension DrawingDB-280 

~2~ Table of Contents Page 0. Cover/Table Of Contents 2 1. SAFETY INSTRUCTION 8 1.1 SAFETY REGULATION 9 1.2 WARNING PLATE 11 1.3 LOCATION OF S

~20~DB-200 

~21~DB-660 

~22~DB-700 

~23~3 Installation3.1 Safety Rules for Machine Movement SETTING THE MACHINE IN PLACE•The haulage of the machine to the installation place

~24~3.2 Lifting the Machine / DrawingAt least four people to lift up the machine 

~25~3.3 Selection of Installation Location 1. Install the machine on a level safe, firm and solid table which will hold the weight of the mach

~26~3.5 Installation and Leveling 3.5.1 Tools: adjust screw by screwdrivers , Allen wrench 3.5.2 The main machine is calibrated by lev

~27~3.8 Check Connection of Power Wires After the power wires have been connected it is necessary to check if the power wires are connected to

~28~4 Operation 4.1 Operator Position (Drawing)

~29~4.2 Control Panel

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~30~No. Name Description LED Display / Example 1 EMERGENCY Stop all the actions of the machine. Except when “HOT” shows on the LED DISPLAY. “STOP”

~31~4.4 Operation Procedure (Using the DB-280) STARTUP: Turn ON the power switch of DB-280 as shown. ( where “I” for ON; “O” for OFF ) Theheater

~32~4.4.1 Glue Adjustment The glue level may require adjustment when the thickness of the book or pad varies. Use the following book spine illust

~33~4. Turn the knob clockwise to lock the setting Note that the thickness of the cover sheet is an important factor for you to make a good

~34~4.4.2 Replenishing Glue Tank CAUTION: Great care must be taken when handling hot molten glue. Be sure not to place an excessive amount of glu

~35~4.4.3 Manual Mode After the “STARTUP” procedures, the DB-280 will automatically set itself MANUAL operation and flashing "LOAD BOOK&quo

~36~2 After the first notching process, the clamp station will remain to the left side of DB-280 and the LED display of the control panel will disp

~37~4.4.4 Auto Mode Note: All books done in this mode must be same thickness. 1 In the MANUAL mode, make one book. Centering the cover to the cen

~38~4 Place the cover sheet onto the nipping station when the display flashing "LOAD COVER". The clamp station will automatically move ba

~39~4.4.5 PADDING MODE: “PAD” is one of the DB-280 operations that apply to special binding applications such as binding without cover sheet. 1 P

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~40~ (2) Having moved to the left position of DB-280, the clamp station will automatically move back to the right position and display "WAIT..

~41~4.4.6 STANDBY MODE Press “STANDBY” button, the DB-280 will temporarily lower the temperature of glue tank so it won’t burn the glue when the

~42~4.4.7 TAPE MODE 1 BEFORE USING TAPE MODE INSTALL FOUR OPTIONAL BLOCK PARTS. 2 Press “TAPE” button，LED Display “TAPE” “MODE"instead of ”L

~43~4.4.8 CASING UNIT CONTROL The casing unit is used for adjusting the distance between book sheets and hard cover, adjusting range 0~10mm Tun

~44~4.5 Adjustment of the Machine/Components 4.5.1 Notching Station Function The purpose of notching is to enhance the solidification of the

~45~Changing the blade 1. Open one side of the notching station 2. Loosen the blade screw and remove the old blade 3. Install the new blade a

~46~4.5.2 Glue Tank Function Providing a layer of melted glue on the spine of the book so that cover and pages can be bound together . The glue

~47~• Setting the glue -adjusting knob to the appropriate positions: Normally, the indicator is set at 1/3 to 1/2 of the arrow mark. • Controll

~48~4.5.3 Nipping Station Function Provided a flat surface for the book block, when there are being placed into the clamp station. It also provi

~49~• Position change on the position disc of nipping station There are three positions of the nipping station for executing the clamping, the cov

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~50~3.) Nipping: when the bearing is at the sub-high point If the spine is not being nipped evenly, adjust the nipping plates as follows: • A

~51~• Position Adjustments on Nipping Station (A) The level of nipping station should be adjusted evenly on the corresponding ends to prevent tilt

~52~4.5.4 Clamp Station Function Holding the book block for the notching, gluing, and nipping processes of bookbinding. Adjustment The accepta

~53~LL and LR corners are nail head: it means that the left spine of the book should be lift up to make the left side of the spine rounder. So yo

~54~LL and LR corners are round: it means that the left spine of the book should be push down to make the left side of the spine to be more right a

~55~4.5.5 Driving Section Function Provides driving power to move and locate the clamp station over the glue drum and notching station, then ret

~56~1. Open the clamps to the maximum position then turn off the power of the machine. 2. Take apart the clamps from the clamp station. 3. Clean th

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~60~5.4 Test Of Safety Devices • TEST1 – Operation Test: Press and hold down the “FUNCTION” and “START” buttons, then turn the power on. You sho

~61~6 Electric 6.1 Safety Rules For Electrical Control System 1.) Only personnel who are properly trained and have adequate knowledge and ski

~62~6.2 Electrical Drawing

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~69~6.3 Electrical Component List Function Symbol Specification1 Motor M1 4RK25GN 2 Motor M2 5TK50GN 3 Motor M3 5IK4

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~8~1 Safety InstructionGeneral Safety Regulation WarningBe careful of the following items that may cause injury or damage. •Do not place tiny it

~9~1.1 Safety Regulation •KNOW YOUR MACHINE.For your own safety, read the owner's manual carefully. Learn its application and limitations a